Integrated Power Electronics and Intelligent Control Platform for High-Efficiency Industrial Electric Drive Systems

Abstract

Efficacious electric drive systems are essential in the modern automation of industries, as they provide an ability to control the motion with accuracy, better use of energy, and increased reliability of operations in the Industry, robotics, and smart production. Traditional electric drive systems, however, have a number of drawbacks that are caused by traditional control strategies and simple power converter based architectures such as decreased energy efficiency, ripple in the torque, slower dynamic response and lack of flexibility to changing load situations. To overcome these issues, this paper will offer a comprehensive power electronics and smart control system that aims at improving the behaviour of the industrial electric drive systems. The suggested architecture integrates and enhances power electronic converter architectures with intelligent control strategies in order to elevate the efficiency of the system and stability in operations. Intelligent optimization systems with core electric drive control algorithms, such as Field-Oriented Control (FOC), Model Predictive Control (MPC), and Direct Torque Control (DTC) are combined to provide effective torque control and accurate speed regulation. A series of simulation experiments are used to model and test the system with different operating conditions and load disturbances as well as dynamic fluctuation of the speed of the system. The findings illustrate major gains in control precision, quicker transient reaction and smaller torque ripple as well as greater total power change efficiency than the conventional methods of drive control. The given results indicate the applicability of the presented integrated platform to the optimisation of the performance of industrial electric drive systems as well as imply its high possibilities to be implemented in the next-generation smart manufacturing framework, energy-efficient industrial automation, and advanced electromechanical drive systems.